Micro-manufacturing services for medical device makers

Miniature loudspeaker and microphone manufacturer Knowles is to provide precision fabrication and design services to medical device makers.

Knowles micro-coil-on-dime

“Knowles specialises in small, intricate components and assemblies with tight tolerances and high precision,” according to the company.

Knowles micro machining

“Its miniaturisation capabilities will provide med-tech OEMs with customised design, development and manufacturing services for miniature components and assemblies. Knowles will help companies scale production efficiently.”


It is offering:


  • Stamping sheet metal with features ranging from 50μm to 254μm and 5μm tolerance
  • Knowles micro-stampingPlastic moulding for parts between 1 and 18mg, average thickness from 60 to 127μm with tolerances as low as 10μm
  • Coil winding, with its smallest coil so far measuring 0.45 x 1.06 x 2.36mm. Tolerance is ±3turn and ±10% resistance at 20°C.
  • Micro cable assemblies
  • Micro electronic assemblies
  • Micro machining

Picking stamping as an example: stainless steel, aluminium, Mu metal, copper, tantalum and mylar are among the many materials that can be processed, using techniques including: bending and forming.

With electronic assemblies, many types of PCB, both rigid and flexible, can be loaded and soldered with fine-pitch LGA, BGA and micro BGA ICs, 0201 (metric, 008004inch) passives, tactile switches and other components, then assembled into housings with, for example, acoustic mesh, gaskets, under-filling, conformal coating and bonding.

Find Knowles’ micro-fabrication services web page here

Steve Bush

Steve Bush is the long-standing technology editor for Electronics Weekly, covering electronics developments for more than 25 years. He has a particular interest in the Power and Embedded areas of the industry. He also writes for the Engineer In Wonderland blog, covering 3D printing, CNC machines and miscellaneous other engineering matters.

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